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如何安裝焦爐設備?
發表時間:2021-07-01  |  點擊率:0

焦(jiao)(jiao)爐(lu)(lu)(lu)設(she)備安(an)(an)(an)裝(zhuang)看(kan)火(huo)孔(kong)(kong)座(zuo)與蓋前(qian)(qian)(qian)(qian)應(ying)(ying)找正、找平磚(zhuan)(zhuan)座(zuo),看(kan)火(huo)孔(kong)(kong)座(zuo)安(an)(an)(an)裝(zhuang)前(qian)(qian)(qian)(qian)應(ying)(ying)高(gao)(gao)出(chu)爐(lu)(lu)(lu)頂面(mian)(mian)0~4㎜安(an)(an)(an)裝(zhuang)看(kan)火(huo)孔(kong)(kong)座(zuo)時(shi),先把(ba)座(zuo)外表面(mian)(mian)清理干凈,然后(hou)纏上(shang)(shang)陶(tao)瓷纖維繩(sheng)(sheng)(φ8㎜),抹(mo)以粘土(tu)火(huo)泥灰(hui)漿,再砌(qi)入(ru)座(zuo)磚(zhuan)(zhuan)內,應(ying)(ying)注意(yi)防止灰(hui)漿掉(diao)入(ru)立(li)火(huo)道內,頂部(bu)應(ying)(ying)勾縫(feng)壓實(shi)磨平。升(sheng)管(guan)底(di)(di)座(zuo)在(zai)安(an)(an)(an)裝(zhuang)前(qian)(qian)(qian)(qian)應(ying)(ying)先檢查座(zuo)磚(zhuan)(zhuan)標高(gao)(gao)和磚(zhuan)(zhuan)孔(kong)(kong)尺寸,上(shang)(shang)升(sheng)管(guan)底(di)(di)座(zuo)地面(mian)(mian)應(ying)(ying)平整光滑,無突(tu)起、毛(mao)刺等。上(shang)(shang)升(sheng)管(guan)底(di)(di)座(zuo)中心線(xian)至焦(jiao)(jiao)爐(lu)(lu)(lu)中心線(xian)距離偏(pian)(pian)差(cha)±3㎜。升(sheng)管(guan)底(di)(di)座(zuo)安(an)(an)(an)裝(zhuang)時(shi)先將陶(tao)瓷纖維繩(sheng)(sheng)粘結在(zai)外壁(bi)上(shang)(shang),座(zuo)磚(zhuan)(zhuan)上(shang)(shang)適當抹(mo)灰(hui)漿。砌(qi)入(ru)上(shang)(shang)升(sheng)管(guan)底(di)(di)座(zuo)后(hou),縫(feng)隙處用(yong)規(gui)定(ding)的陶(tao)瓷纖維繩(sheng)(sheng)塞緊,表面(mian)(mian)抹(mo)粘土(tu)火(huo)泥灰(hui)漿。上(shang)(shang)升(sheng)管(guan)底(di)(di)座(zuo)安(an)(an)(an)裝(zhuang)時(shi)應(ying)(ying)和砌(qi)體(ti)留(liu)空同心,其偏(pian)(pian)差(cha)±2㎜。安(an)(an)(an)裝(zhuang)上(shang)(shang)升(sheng)管(guan)底(di)(di)座(zuo)之前(qian)(qian)(qian)(qian)應(ying)(ying)先放5㎜厚的陶(tao)瓷纖維氈(zhan)。焦(jiao)(jiao)爐(lu)(lu)(lu)設(she)備的基礎(chu)頂板埋管(guan)要(yao)保證(zheng)施工(gong)圖(tu)允(yun)(yun)許偏(pian)(pian)差(cha):即(ji)左、右、前(qian)(qian)(qian)(qian)、后(hou)允(yun)(yun)許偏(pian)(pian)差(cha)±3㎜。要(yao)求頂板上(shang)(shang)管(guan)的偏(pian)(pian)差(cha)一(yi)致(zhi),即(ji)保證(zheng)埋管(guan)垂(chui)直。埋管(guan)的垂(chui)直度允(yun)(yun)許偏(pian)(pian)差(cha)φ1㎜.埋管(guan)高(gao)(gao)出(chu)基礎(chu)頂板長度允(yun)(yun)許偏(pian)(pian)差(cha)0~5㎜。


焦爐設備


熄(xi)焦(jiao)(jiao)系統以干(gan)法熄(xi)焦(jiao)(jiao)為主(zhu),當干(gan)熄(xi)焦(jiao)(jiao)裝(zhuang)置(zhi)年修(xiu)或出現(xian)故障(zhang)時(shi),利用(yong)濕(shi)法熄(xi)焦(jiao)(jiao)系統熄(xi)焦(jiao)(jiao)。濕(shi)熄(xi)焦(jiao)(jiao)塔高約為53m,熄(xi)焦(jiao)(jiao)塔內設(she)有新型快(kuai)速熄(xi)焦(jiao)(jiao)裝(zhuang)置(zhi)、水霧捕集裝(zhuang)置(zhi)以及折流板式除塵裝(zhuang)置(zhi)。


一(yi)點定位(wei)式熄焦車到達熄焦塔固定位(wei)置后,熄焦系統開始對紅(hong)焦進(jin)行熄焦,時間控制在70~90s。熄焦后的焦炭(tan)水分(fen)可(ke)(ke)穩定在2%~3%,且焦炭(tan)的粒度加均勻(yun),可(ke)(ke)大(da)大(da)改(gai)善高爐內的爐料透氣性。


當熄焦(jiao)系統(tong)開始(shi)工作時(shi),水(shui)霧捕(bu)集系統(tong)也(ye)同(tong)時(shi)啟動,并(bing)(bing)在熄焦(jiao)塔(ta)內形成一層(ceng)水(shui)霧,熄焦(jiao)時(shi)產(chan)生(sheng)的(de)(de)(de)(de)(de)大量熄焦(jiao)逸散(san)物在熱(re)浮力的(de)(de)(de)(de)(de)作用下急劇上升(sheng),在經(jing)過水(shui)霧捕(bu)集系統(tong)形成的(de)(de)(de)(de)(de)霧層(ceng)時(shi)得到冷(leng)卻(que),蒸汽(qi)中的(de)(de)(de)(de)(de)粉塵(chen)顆粒(li)(li)一部(bu)(bu)分被洗滌(di)掉(diao),其余(yu)大部(bu)(bu)分形成了以粉塵(chen)顆粒(li)(li)為(wei)(wei)內核的(de)(de)(de)(de)(de)冷(leng)凝液滴,隨蒸汽(qi)繼(ji)續上升(sheng),進入熄焦(jiao)塔(ta)頂部(bu)(bu)的(de)(de)(de)(de)(de)折流板式除塵(chen)裝置(zhi),在通(tong)過折流板捕(bu)塵(chen)格柵縫隙時(shi),以粉塵(chen)顆粒(li)(li)為(wei)(wei)內核的(de)(de)(de)(de)(de)冷(leng)凝液滴被靜電(dian)吸收(shou),并(bing)(bing)通(tong)過機械(xie)碰(peng)撞而沉(chen)淀在格柵上,后被凈化的(de)(de)(de)(de)(de)汽(qi)體從(cong)熄焦(jiao)塔(ta)出口排(pai)入大氣(qi)。除塵(chen)片上附著的(de)(de)(de)(de)(de)焦(jiao)粉顆粒(li)(li)定期用水(shui)噴淋(lin)洗滌(di)。


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